Ultrasonic Spraying Machine for Medium-scale Production

Ultrasonic Spraying Machine for Medium-scale Production

It is an ultrasonic spraying machine suitable for medium-scale production and large-area film production. The maximum spraying area can be customized according to different needs. It mainly includes XYZ three-axis servo motion system and R-axis nozzle rotating mechanism, which are combined with a full-featured track editing system to realize the spraying function of any two-dimensional plane graphics, such as rectangle, circle, triangle or curve. The national patent FUNSONIC ultrasonic atomization technology is used to prepare uniform and efficient film coating, and can carry single or multiple ultrasonic nozzles to work simultaneously as required.

Advantages 

◆ High stability

It is made of high-performance titanium alloy and stainless steel, with strong adaptability, corrosion resistance, no pressure, no noise, no nozzle wear and blockage, and high uniformity of atomized particles.

◆ Material saving and environmental protection

The impact of spray is very small, which will not cause liquid splashing, and can reduce the waste of raw materials and air pollution caused by reverse spray. The coating utilization rate of ultrasonic spraying is more than 4 times that of traditional two-fluid spraying.

◆ High controllability

It can accurately control the atomization flow. Low flow continuous spray. The spray shape is easy to control and shape (increase the spray manipulator), which is applicable to the industrial field. Through combination, the atomization amount can meet any requirements of users

◆ Easy to maintain

The liquid is transmitted to the spray head through its own gravity or low-pressure pump and realizes continuous or intermittent atomization. There is no blockage, no wear, no noise, no pressure, and no moving parts. During atomization, there is no need for cooling water, low energy consumption, simple equipment, and low failure rate. The ultrasonic spray head has self-cleaning function and daily maintenance free.

◆ Widely used

Ultrasonic spraying equipment is mainly used in fuel cells, thin-film photovoltaic cells, thin-film solar coatings, perovskite solar cells, solar cells, graphene coatings, silicon photovoltaic cells, glass coating, electronic circuits and other industries. The nozzle can be applied to a variety of solutions, even sewage, chemical liquid, low viscosity oil and mucus can also be atomized.

1. Imported servo motor, fully enclosed motion module

XYZ three-axis adopts imported servo motor, and the module adopts the fully closed linear screw module, which significantly improves the service life, and the repeated positioning accuracy can reach 0.01mm.

2. Ultrasonic nozzle system

There are dozens of ultrasonic nozzles, which can be applied to various working conditions and film thickness requirements

3. Control system

Equipped with the control system developed by DUMAN specifically for ultrasonic spraying, it is fast and easy to operate. It can integrate and control the functions of ultrasonic atomization, ultrasonic dispersion, injection pump, flow guide gas, heating table, and vacuum adsorption plate, including the functions of one-key generation of common template track and G code complex track editing.